originally posted in:Halo Archive
I would say augmentations/artistic license. Its hard to make armor suits in cosplay, let alone Halo's MJOLNIR. It has lots of angles and edges so I imagine it takes alot of time or money or both to do it. They probably made the cosplays and just got people that could fit into them to wear them. IMO they looked CG or fake when they were on the Pelican so I may be completely wrong.
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They just repainted/resculpted the suits from the Halo: Reach live-action trailer, Deliver Hope. So yeah, they got people who could fit. Forward Unto Dawn had a really crappy budget, so they had to cut costs where they could.